Description

Introduction

DCMM series CNC high speed pipe beveling machine is the ideal beveling equipment for thick wall pipe in petroleum, petro-chemical, nuclear power, thermal power, boiler and other industries.
It is an advanced and efficient beveling machine which can realize automatic bevel processing of various pipes by using three-axis CNC linkage control such as radial tool feed, axial tool feed and rotation of cutter head.
For the ASME B16.25 compound beveling, the control system will calculate the times of tool feed and back automatically, match the feed rate and feed speed according to the set parameters, and generate the machining program automatically.
No matter the thickness of the wall and the type of beveling can realize the fool-type operation.
It adopts Germany Siemens or Japan Mitsubishi control system, to achieve the pipe beveling from extensive processing to fine processing.

Optional supply

In order to meet the different working conditions, we provide a variety of auxiliary equipment and make the selection according to the following introduction.

Automatic Chip Removal Machine & Recycling Trolley

Mounted at the bottom of the machine, the iron scraps are discharged from the machine through the automatic chip removal machine to the iron scraps recovery car

 

 

 

Heavy-Duty Transport Vehicle System

Application: It is used for pipe conveying/output automatically, and can adjust the height of the pipe, make the different size pipe is aligned with the cutter head. Including heavy-duty fixed front bracket, heavy-duty mobile rear bracket and heavy-duty rail track

 

 

 

 

 

Automatic lifting and conveying roller system

Application: It is used for pipe conveying/output automatically, and can adjust the height of the pipe, make the different size pipe is aligned with the cutter head. Including lifting system, roller conveyor system and frame

 

 

 

 

U-Turn conveying roller system

Application: It is used for pipe conveying/output automatically, and can adjust the height of the pipe, make the different size pipe is aligned with the cutter head. After one end bevelled, the pipe can be turned around by 180° and then bevel another end Can equip the rail as well.

 

 

 

 

Automatic lifting and conveying roller system
U-Turn conveying roller system

 

 

 

 

Main Features

• Wide adaptability of the process. Cold beveling for various materials, kinds of carbon steel, stainless steel, nickel-based alloy steel, titanium alloy, heat resistant steel, low temperature steel, etc., can achieve efficient beveling, without affecting the material.
• High intelligence and easy to operate. Operators do not need professional programming training and do not need to write their own CNC machining program, just choose the drawing of type beveling and fill in the beveling parameters, the operation is very simple No matter the thickness of the pipe and type of beveling form, it can realize the automatic processing of one-key start, and the whole beveling process without intermediate shutdown, without tool change, without manual intervention.
• Strong Beveling capacity. Various beveling type can be completed with high efficiency, such as type I, U, X, V, compound beveling and counter boring and end facing.

  

  

  

  

• High machining accuracy. The feeding system of X and Y axes is driven by Siemens or Mitsubishi servo motors, through the high-precision planetary reducer transmission, to reach the three-axis linkage, then ensure the high machining accuracy of beveling.
• Beveling Process visualization. The whole beveling process can be dynamically displayed on the display screen, which can observe the beveling state at any time.
• Low operating cost. Use the normal carbide inserts, without special customization, low cost of cutting tips.
• High processing efficiency. The following data are from the on-site measurement of Methanol Plant under the contract of China Chemical Engineering. Pipe size: 6-44”, wall thickness: 17-56mm.
• Electrical Control Instructions
  System control is based on Germany Siemens or Mitsubishi CNC system, combined with Siemens or Mitsubishi servo motor to complete the precise control of equipment beveling process, the whole system technology advanced, safe and reliable work.
  Electrical control switches, buttons, relays, contactors, circuit breakers, limiter and other components using Schneider, Mitsubishi, Omron and other brands. 
• Introduction of the operation process
  1.Turn on the main power
  2.Lift the pipe to the pipe stand
  3.Clamping the pipe by hydraulic clamping system
  4.Rotate the cutter, check the centering of tips and pipe, and setting the starting point
  5.Choose the beveling drawing, and input the beveling data
  6.Adjust the tool position of X-axis and Y-axis, setting the starting point
  7.Close the protective door and start processing
  8.After processing, tool of X-axis /Y-axis will automatically return to position, the cutter head will stop rotating, transfer the finished pipe.
• Typical Beveling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine On-Site